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HXGN66-12 Box-Type Fixed AC Metal-Enclosed Switchgear

Overview
XGN66-12 Box-Type Fixed AC Metal-Enclosed Switchgear (hereinafter referred to as the switchgear) is suitable for use in a three-phase AC 50Hz system with voltage ratings of 3.6 to 12kV. It serves as a device for receiving and distributing electrical energy, making it ideal for locations that require frequent operation and for the refurbishment of switchgear equipped with oil switches. Its busbar system can be configured as a single busbar system or a single busbar segmented system.

    Standards

    ◇ GB 3906-2006 "AC Metal-Enclosed Switchgear and Controlgear for Rated Voltages from 3.6 kV to 40.5 kV"
    ◇ IEC 60298-1990 "Metal-Enclosed Switchgear and Controlgear for Rated Voltages Above 1 kV and Up to 52 kV"
    ◇ GB/T 11022-2011 "Common Technical Requirements for High-Voltage Switchgear and Controlgear Standards"

    Model and Definitions

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    Application Conditions

    ◇ Ambient Temperature: Maximum +40℃, Minimum -15℃;
    ◇ Altitude: Not exceeding 1000m;
    ◇ Relative Humidity: Daily average not exceeding 95%, Monthly average not exceeding 90%;
    ◇ Earthquake Intensity: Not exceeding level 8;
    ◇ Locations without fire, explosion hazards, severe pollution, chemical corrosion, or severe vibrations.

    Major Technical Parameters

    No. Items Units Technical Parameters
    1 Nominal Voltage KV 3.6,7.2,12
    2 Rated Currency A 630,1250
    3 Rated Short-circuit Breaking Current KA 20,25,31.5
    4 Rated Short-circuit Making Current KA 50,63,80
    5 Rated Short-time Withstand Current(4s Valid Value) KA 20,25,31.5
    6 Rated Peak Withstand Current(Peak) KA 50,63,80
    7 1min Power Frequency Withstand Voltage KV 42
    8 Lighting Impulse Withstand Voltage KV 75
    9 SEcondary Circuit lmin Power Frequency Withstand Voltage KV 2
    10 Level of Protection P3X
    11 DIMENSIONS(Cable Outlet, Width x Depth x Height) mm 900x1000x2200

    Pduct Structure

    ◇ Switchgear Schematic Diagram (Fig. 1)
    ◇ The switchgear features a box-type fixed structure, with the cabinet body constructed from thin plates and angle steel welded together. The upper rear section houses the main busbar chamber, which is equipped with a pressure relief device at the top. The front upper section contains the relay room, where small busbars can connect via cables from the bottom. The middle-lower part is open, with the busbar chamber electrically connected to it through a GN30 rotary isolating switch. In the center, a vacuum breaker is installed, and at the lower part, either a grounding switch or an outgoing-side isolating switch is present. The back section houses current transformers, voltage transformers, and surge suppressors, with a time cable exiting from the lower rear of the cabinet. The cabinet bottom includes a grounding  busbar, which  runs through the entire  row of switchgear. The  isolating switch and grounding switch can  be operated from the  left front side of the cabinet.
    ◇ The switchgear utilizes corresponding mechanical interlocking devices. This interlocking structure is simple, easy to operate, and reliably prevents accidents.
    ◇ This interlocking can only be disengaged from the "ON" position to the right-rotating "OFF" locked position after the circuit breaker has indeed been tripped. This prevents the operation of the isolating switch under load.
    ◇ When both the circuit breaker and the upper and lower isolating switches are in the "ON" state, the front cabinet door remains locked to prevent accidental entry into the live compartment.
    ◇ Additionally, when both the circuit breaker and the upper and  lower isolating switches are closed, the handle cannot turn to the "Maintenance" or "OFF" locked position. This avoids accidental tripping of the circuit  breaker. When the handle is set to the "OFF" locked position, only the upper and lower isolating switches can be opened; the circuit breaker cannot be closed, thus avoiding any potential mistakes in operation.
    ◇ If the upper and lower isolating switches haven 't been tripped, the grounding switch cannot be closed. The handle cannot turn from the "OFF" locked position to the "Maintenance" position, thus preventing live grounding.
    Note: Depending on the switchgear plan, some configurations may not include a lower isolating switch or may  replace it with a grounding switch. The interlocking and safety measures will still meet the requirements.

    Installation Dimensions and Basic Schematic Diagram

    ◇ INSTALLATION FOUNDATION REFERENCE DIAGRAM (FIGURE 2), The foundation channel steel should protrude 1-3mm above the ground. Additionally, the unevenness within a one-meter range must not exceed 1 .5mm, and the total length must not exceed 5mm.
    ◇ Place the switchgear in the correct order on the foundation, adjusting the installation position appropriately. Once aligned, secure it using M12 bolts or spot welding. Fasten the cabinets together using M8 bolts.
    ◇ Remove the rear cover plate to install the main busbar and time cable. Ensure that the terminal contact surfaces are clean and apply neutral petroleum jelly. After installation, be sure to seal the time cable holes properly.
    ◇ Connect the grounding busbar between cabinets, ensuring they are unified along the switchgear arrangement. Check for any missing ground connections, confirm the continuity of the grounding circuit, and ensure the grounding resistance does not exceed 1Ω.
    ◇ Install the secondary cable, leading it from the bottom front of the cabinet, entering the relay room along the side wall, and  branching onto the terminal block. After installation, seal the cable holes.
    ◇ Finally, clean any dust and debris inside the cabinet.
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    Factory documentation

    ◆ DOCUMENTS AND ATTACHMENTS TO BE PROVIDED BY THE MANUFACTURER AT DELIVERY:
    ◇ Shipping List;
    ◇ Product Certificate of Compliance and Factory Test Report;
    ◇ User Manual;
    ◇ Relevant Electrical Diagrams;
    ◇ Main Component Specifications;
    ◇ Cabinet Door Keys, Operating Handles, and Spare Parts as specified in the contract.

    Ordering Instructions

    ◇ Time Cable Wiring Scheme Diagram and Time Cable Wiring Arrangement Diagram.
    ◇ Secondary Circuit Schematic, Wiring Diagram, and Terminal Wiring Diagram.
    ◇ List of First and Second Time Equipment.
    ◇ Switchgear Layout Diagram and Installation Location of Busbar Trays.
    ◇ For spare parts and special application conditions of the equipment, please consult with our company.

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