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GCS AC low voltage switchgear

Overview
The GCS device is suitable for the distribution systems in industries such as power plants, petroleum, chemical, metallurgy, textiles, and high-rise buildings. In large power plants and petrochemical systems with high levels of automation, where computer interfacing is required, it serves as a low-voltage complete distribution device for power supply and distribution, centralized motor control, and reactive power compensation. It operates at a three-phase AC frequency of 50(60)Hz, with a Rated Working Voltage of 380V(400V) or (660V) and a Rated Current of 4000A and below.

    Model and Definitions

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    Performance Indexes

    ◆ The design of the device complies with the following standards:
    ◇ IEC 439-1: Low-voltage switchgear and controlgear assemblies
    ◇ GB 7251: Low-voltage switchgear and controlgear assemblies
    ◇ ZBK 36001: Low-voltage withdrawable switchgear assemblies

    Basic Parameters

    Main Current Nominal Voltage(V) AC 380(4000),(660) Exchange 380(400)、(660)
    Auxiliary Circuit Nominal Voltage(V) AC 220、380(400) DC (110、220)
    Rated Frequency(Hz) 50(60)
    Rated Insulation Voltage (V) 660 (1000)
    Rated Currency(A) Horizontal Busbar ≤4000
    Vertical Busbar (MCC) 1000
    Bus Rated Short-time Withstand Current(kA,1s) 50,80
    Bus Rated Peak Withstand Current(kA/0.1s) 105,176
    Power Frequency Test Voltage (V/1min) Main Circui 2500
    Auxiliary Circuit 1760
    Bus Three-phase Four-wire Syste A.B.C.PE.N
    Three-phase Five-wire System A.B.C.PE.N
    Level of Protection IP30.IP40

    Installation Features

    ◇ Improving the thermal capacity of transfer components significantly reduces the additional temperature rise caused by the temperature increase in connectors, cable heads, and partition plates.
    ◇ The segregation between functional units and compartments is clear and reliable. This ensures that the failure of one unit does not affect the operation of others, thus confining faults to the smallest possible scope.
    ◇ The horizontal arrangement of busbars enhances the device's dynamic thermal stability, allowing it to withstand short-circuit current impacts of 80/176 kA.
    ◇ Furthermore, the Motor Control Center (MCC) cabinets can accommodate up to 22 circuits each, fully considering the needs of large- capacity power generation and automation of electric motor clusters in industries such as petrochemicals.
    ◇ Connections between the device and external cables are completed within the cable compartment, allowing cables to enter and exit from either the top or bottom. Current transformers are installed within the cable compartment, facilitating easy installation and maintenance.
    ◇ Within the same Power distribution system, current-limiting reactors can be utilized to match and limit short-circuit currents, stabilizing busbar voltage at a specific value. This can also partially reduce the short-circuit strength requirements for components.
    ◇ Lastly, drawer units are equipped with a sufficient number of secondary connectors (32 pairs for one unit or more, and 20 pairs for half units), meeting the connection point requirements for computer interfaces and automatic control circuits.

    Auxiliary Electric Devices

    The design of auxiliary circuit diagrams complies with the "Technical Specifications for Power Supply Design of  Thermal Power Plants" and other relevant design technical regulations. It is suitable for low-voltage power supply systems in power plants, substations, as well as low-voltage distribution systems in industrial enterprises and high-rise buildings.
    The auxiliary circuit scheme is designed based on the  main circuit scheme, divided into functional units for  Power incoming lines, feeder lines (PC), and motor feeder lines (MCC) for operational control.

    Installation Schematic Diagram

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    Cabinet No. A B C D remarks
    GCS-TG1010-4 1000 1000 850 956 Contact Cabinet
    GCS-TG0810-4 800 800 650 956 Power receiving cabinet
    GCS-TG0808-4 800 800 650 756 Power receiving cabinet
    GCS-TG0608-4 600 600 450 756 Power receiving cabinet

    Fig. 2 PC Cabinet Installation Schematic Diagram

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    Cabinet No. A B C D E FXG
    GCS-TG1010-2 1000 1000 850 956 60 400x400
    GCS-TG0810-2 800 1000 650 956 160 200x400
    GCS-TG0808-2 1000 800 850 756 60 400x400
    GCS-TG0608-2 800 800 650 756 160 200x400

    Fig. 3 MCC Cabinet Installation Schematic Diagram

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    Cabinet No. A B C D E FXG
    GCS-TG1006-1 1000 600 850 556 60 400x350
    GCS-TG0806-1 800 600 650 556 160 200x350

    Ordering Notices

    ◆ The order contract includes the following contents:
    ◇ The complete model of the product, including the main circuit scheme number and auxiliary circuit scheme number.
    ◇ The main circuit system combination sequence diagram
    ◇ The electrical schematic diagram of the auxiliary circuit.
    ◇ A list of components within the cabinet.
    ◇ Setting parameters for voltage, current, time, and other relevant factors in the circuit.
    ◇ Any other special requirements that do not conform to the normal use of the product.

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