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China Suppliers Factory for HXGN66-12 Box-Type Fixed AC Metal-Enclosed Switchgear - 3.6 to 12kV

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Overview
The XGN66-12 Box-Type Fixed AC Metal-Enclosed Switchgear is an advanced solution designed for three-phase AC systems operating at 50Hz with voltage ratings ranging from 3.6 to 12kV. Manufactured in China, this switchgear is ideal for receiving and distributing electrical energy efficiently. It is particularly suited for environments that require frequent operations and for upgrading existing switchgear that utilizes oil switches. With options for a single busbar system or a segmented single busbar system, this switchgear is perfect for various industrial applications. As one of the leading suppliers and manufacturers in the industry, our factory ensures top-quality products that meet stringent safety and performance standards.

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    Standards

    • GB 3906-2006 "AC Metal-Enclosed Switchgear and Controlgear for Rated Voltages from 3.6 kV to 40.5 kV"
    • IEC 60298-1990 "Metal-Enclosed Switchgear and Controlgear for Rated Voltages Above 1 kV and Up to 52 kV"
    • GB/T 11022-2011 "Common Technical Requirements for High-Voltage Switchgear and Controlgear Standards"

    Model and Definitions

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    Application Conditions

    • Ambient Temperature: Maximum +40℃, Minimum -15℃;
    • Altitude: Not exceeding 1000m;
    • Relative Humidity: Daily average not exceeding 95%, Monthly average not exceeding 90%;
    • Earthquake Intensity: Not exceeding level 8;
    • Locations without fire, explosion hazards, severe pollution, chemical corrosion, or severe vibrations.

    Major Technical Parameters

    No. Items Units Technical Parameters
    1 Nominal Voltage KV 3.6, 7.2, 12
    2 Rated Currency A 630, 1250
    3 Rated Short-circuit Breaking Current KA 20, 25, 31.5
    4 Rated Short-circuit Making Current KA 50, 63, 80
    5 Rated Short-time Withstand Current(4s Valid Value) KA 20, 25, 31.5
    6 Rated Peak Withstand Current(Peak) KA 50, 63, 80
    7 1min Power Frequency Withstand Voltage KV 42
    8 Lighting Impulse Withstand Voltage KV 75
    9 Secondary Circuit 1min Power Frequency Withstand Voltage KV 2
    10 Level of Protection - IP3X
    11 DIMENSIONS (Cable Outlet, Width x Depth x Height) mm 900x1000x2200

    Product Structure

    • Switchgear Schematic Diagram (Fig. 1)
    • The switchgear features a box-type fixed structure, with the cabinet body constructed from thin plates and angle steel welded together. The upper rear section houses the main busbar chamber, which is equipped with a pressure relief device at the top. The front upper section contains the relay room, where small busbars can connect via cables from the bottom. The middle-lower part is open, with the busbar chamber electrically connected to it through a GN30 rotary isolating switch. In the center, a vacuum breaker is installed, and at the lower part, either a grounding switch or an outgoing-side isolating switch is present. The back section houses current transformers, voltage transformers, and surge suppressors, with a time cable exiting from the lower rear of the cabinet. The cabinet bottom includes a grounding busbar, which runs through the entire row of switchgear. The isolating switch and grounding switch can be operated from the left front side of the cabinet.
    • The switchgear utilizes corresponding mechanical interlocking devices. This interlocking structure is simple, easy to operate, and reliably prevents accidents.
    • This interlocking can only be disengaged from the "ON" position to the right-rotating "OFF" locked position after the circuit breaker has indeed been tripped. This prevents the operation of the isolating switch under load.
    • When both the circuit breaker and the upper and lower isolating switches are in the "ON" state, the front cabinet door remains locked to prevent accidental entry into the live compartment.
    • Additionally, when both the circuit breaker and the upper and lower isolating switches are closed, the handle cannot turn to the "Maintenance" or "OFF" locked position. This avoids accidental tripping of the circuit breaker. When the handle is set to the "OFF" locked position, only the upper and lower isolating switches can be opened; the circuit breaker cannot be closed, thus avoiding any potential mistakes in operation.
    • If the upper and lower isolating switches haven't been tripped, the grounding switch cannot be closed. The handle cannot turn from the "OFF" locked position to the "Maintenance" position, thus preventing live grounding.
    Note: Depending on the switchgear plan, some configurations may not include a lower isolating switch or may replace it with a grounding switch. The interlocking and safety measures will still meet the requirements.

    Installation Dimensions and Basic Schematic Diagram

    • INSTALLATION FOUNDATION REFERENCE DIAGRAM (FIGURE 2), The foundation channel steel should protrude 1-3mm above the ground. Additionally, the unevenness within a one-meter range must not exceed 1.5mm, and the total length must not exceed 5mm.
    • Place the switchgear in the correct order on the foundation, adjusting the installation position appropriately. Once aligned, secure it using M12 bolts or spot welding. Fasten the cabinets together using M8 bolts.
    • Remove the rear cover plate to install the main busbar and time cable. Ensure that the terminal contact surfaces are clean and apply neutral petroleum jelly. After installation, be sure to seal the time cable holes properly.
    • Connect the grounding busbar between cabinets, ensuring they are unified along the switchgear arrangement. Check for any missing ground connections, confirm the continuity of the grounding circuit, and ensure the grounding resistance does not exceed 1Ω.
    • Install the secondary cable, leading it from the bottom front of the cabinet, entering the relay room along the side wall, and branching onto the terminal block. After installation, seal the cable holes.
    • Finally, clean any dust and debris inside the cabinet.
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    Factory documentation

    DOCUMENTS AND ATTACHMENTS TO BE PROVIDED BY THE MANUFACTURER AT DELIVERY:

    • Shipping List;
    • Product Certificate of Compliance and Factory Test Report;
    • User Manual;
    • Relevant Electrical Diagrams;
    • Main Component Specifications;
    • Cabinet Door Keys, Operating Handles, and Spare Parts as specified in the contract.

    Ordering Instructions

    • Time Cable Wiring Scheme Diagram and Time Cable Wiring Arrangement Diagram.
    • Secondary Circuit Schematic, Wiring Diagram, and Terminal Wiring Diagram.
    • List of First and Second Time Equipment.
    • Switchgear Layout Diagram and Installation Location of Busbar Trays.
    • For spare parts and special application conditions of the equipment, please consult with our company.
    Frequently Asked Questions (FAQ)
    Which standards does this switchgear comply with?
    This switchgear complies with the GB 3906-2006, IEC 60298-1990, and GB/T 11022-2011 standards, ensuring high performance and safety in high-voltage environments.
    What are the environmental limits for operating this switchgear?
    It is designed to operate in ambient temperatures between -15℃ and +40℃, at altitudes not exceeding 1000m, and under daily relative humidity below 95%. It can withstand earthquakes up to level 8.
    What safety interlocking mechanisms are built into the switchgear?
    The switchgear features mechanical interlocks that prevent the isolating switch from operating under load, keep the front door locked when components are live, and prevent live grounding operations.
    How should the installation foundation be prepared?
    The foundation channel steel should protrude 1-3mm above the ground level. The unevenness must not exceed 1.5mm within a one-meter range, and the total length variance must not exceed 5mm.
    What documents and accessories are provided upon delivery?
    The manufacturer provides the shipping list, product certificate of compliance, factory test report, user manual, electrical diagrams, main component specs, along with cabinet door keys, operating handles, and specified spare parts.
    What information is needed to place an order?
    When ordering, please provide the time cable wiring scheme and arrangement diagrams, secondary circuit schematics, a list of first and second time equipment, and the switchgear layout diagrams.

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