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5G Intelligent Power Cabinets for Communication Base Stations - China Suppliers & Factory Solutions

5G Intelligent Power Cabinets are essential for communication base stations and are increasingly recognized among China’s top suppliers in the industry. These advanced cabinets are designed with a robust multi-layer material structure to enhance performance and durability. They integrate embedded switching power supplies, backup lithium iron phosphate batteries, dynamic environment monitoring systems, and well-organized power distribution units. Additionally, the innovative lighting systems and supporting equipment ensure optimal functionality. One of the standout features of these cabinets is their external non-metallic panel, which minimizes heat absorption, maintaining a stable internal temperature and significantly reducing air conditioning energy consumption. The overall heat transfer system improves efficiency by approximately 26%. Furthermore, the cabinet is equipped with a uniquely designed human slope roof, featuring a drainage gradient of 15 degrees, ensuring effective water management. As a leading factory in the production of 5G Intelligent Power Cabinets, we are committed to providing reliable, high-quality products that meet the diverse needs of communication infrastructure globally.

    Introduction

    The main structure of the cabinet can withstand heavy natural disaster damage. There are additional heat dissipation holes on the side of the eaves facing the ground. The length of the front and rear eaves of the cabinet canopy is 100mm, and the length of the left and right is 50mm. The ceiling is fixed to the top of the cabinet using a tripod. The cabinet has sufficient impact resistance and damage and can be used normally without repair.

    It has functions such as heat insulation, airtightness, durability, fire prevention, and earthquake resistance. Because the cabinet wall needs to be opened, special measures have been taken to ensure its strength and protection function. The base has reinforcement equipment, which can more firmly connect the cabinet to the platform. The front door is beautiful, easy to maintain and has a constant temperature. The cabinet door uses a three-point anti-theft lock, which is highly anti-theft. The cabinet is waterproof, dustproof, sun-proof and anti-corrosion. It has a complete remote intelligent control and management function, which can meet the requirements of outdoor harsh environment.

    High Protection & Security

    IP55 rated, three-point anti-theft lock, airtight, and fire/earthquake resistant.

    Smart Climate & Power

    Side-mounted cooling, insulated core board, and intelligent switching power distribution.

    Remote Environment Control

    Dynamic monitoring host with smoke, water immersion, access, and temperature sensors.

    List of Outdoor Integrated Cabinets for Communication Base Stations

    No. Product Name Specifications Qty Unit Technical Description
    1 Cabinet ZY-226205125
    (External: 2260×2050×1250mm)
    1 tower Cabinet outer dimensions: H×W×D 2260×2050×1250mm; Cabinet inner dimensions: H×W×D; Cabinet composition: cabinet body + cabinet door + base + top cover + rack + cabinet lock; Cabinet type: 2 units 2 and a half compartments, front door, floor installation; Cabinet material: steel plate + insulation cotton + non-metallic plate; Insulation performance: thermal conductivity <0.472W/(m2.k); Equipment shelf: 19-inch rack, 3 pairs of support bars, three layers; Cabinet base: 200mm high, 2.0mm thick; Wire entry method: bottom in and bottom out φ50*12; Anti-theft design: embedded door, embedded link, three-point anti-theft lock; Protection level: IP55; Color: RAL7035+blue, professional outdoor powder spray coating with grounding copper bus, cabinet lighting LED lights, top exhaust fan.
    2 Side-mounted air conditioner ZY-35GW/A9-21DZ 1 tower Input voltage: AC220V/50Hz; Cooling capacity: 3500W; Heating capacity: 3850W; Circulation air volume: 600M3/H; Noise: 39/50dB(A); Working environment temperature: -20℃~+55℃; Installation method: Side-mounted installation.
    3 Switching Power Supply ZY-48200E48V200A Embedded Switching Power Supply 1 tower 19-inch 6U high embedded frame; AC power distribution: three-phase input, main AC circuit breaker (63A/4P circuit breaker*1); C-level lightning protection 4P*1; AC output: 32A/2P circuit breaker*1; ground terminal*1; DC lightning protection level C 1P*1; primary power-off: 100A/1P circuit breaker*2, 32A/1P circuit breaker*2; secondary power-off: 63A/1P*4; battery circuit breaker: 125A/1P*2; rectifier module*N; monitoring module*1: RS485 communication function.
    4 Lithium iron phosphate battery+ ZY-LiBAT48100AH-3U 2 indivual Specifications: 48V 100Ah 15S2P arrangement; BMS supports up to 50A charge and discharge, with current limiting function; RS485+RS232 communication, 3U black hardware chassis.
    5 Dynamic environment monitoring ZY-SM2500-1U 1 tower 1U dynamic environment monitoring host + smoke sensor + water immersion sensor + access control + temperature and humidity sensor.
    6 Power Distribution Unit ZY-ACPD-4U 1 set 19-inch 4U high embedded frame; 63A/4P circuit breaker*1 (mains input), 63A/4P circuit breaker*1 (diesel generator input), mains-diesel generator mechanical interlock; Class B 40-60KA lightning arrester 4P*1, 63A/3P circuit breaker*1, 32A/1P circuit breaker*1, 16A/1P circuit breaker*2; 10A/1P circuit breaker*2, three-hole maintenance socket 2P*1, ground copper busbar*1, mains neutral copper busbar*1.

    Communication Base Station Cabinet Product Features

    Anti-Tamper & Protection: The cabinet has no structure that can be disassembled directly from the outside, which would affect safety and operation. The cabinet has a compact structure, simple equipment, excellent sealing performance, and a protection level of IP55.

    Thermal Insulation: The cabinet uses 50mm thick beautified core board with excellent thermal insulation performance and thermal conductivity coefficient <0.472W (m2.k).

    Door Mechanism & Lock: The cabinet door adopts an embedded structure with a compact door gap. The door opening angle is greater than 110°. The cabinet door has a limit structure, and the door limit device has a limit function when the door is in the "open" state. The cabinet door lock adopts a pull rod.

    Main Technical Performance Indicators

    System Kernel
    Cortex-A7 A40i
    System Platform
    Linux and Android
    Wired Communication
    TCP/IP
    Input Interface
    8-way switch signal acquisition
    Output Interface
    8-way relay dry contact signal output
    Field Communication
    1-way northbound RS485 interface
    Expansion Interface
    8-way southbound RS485 port
    Working Power Supply
    AC220V, DC48V
    Power Consumption
    < 300mA
    Operating Temperature
    -20℃ ~ +70℃
    Storage Temperature
    -20℃ ~ +70℃
    Operating Humidity
    5 ~ 95% non-condensing

    Frequently Asked Questions (FAQ)

    What protection level and environmental resistance does this cabinet offer?
    The cabinet achieves an IP55 protection rating. It is waterproof, dustproof, sun-proof, anti-corrosion, earthquake-resistant, and fire-retardant, designed specifically to withstand harsh outdoor conditions and heavy natural disaster damage.
    How is temperature maintained inside the cabinet?
    Thermal regulation is achieved through a 50mm thick beautified core board with thermal conductivity <0.472W/(m²·k), ground-facing eaves heat dissipation holes, a top exhaust fan, and a dedicated side-mounted air conditioner providing 3500W cooling capacity and 3850W heating capacity.
    What security and anti-theft mechanisms are equipped?
    The cabinet features an embedded door structure with concealed links, a three-point anti-theft pull-rod lock, and zero external disassemblable structures to prevent unauthorized tampering.
    What power system and battery backup are included in this configuration?
    The configuration includes a ZY-48200E embedded switching power supply (48V 200A) with multi-level AC/DC lightning protection, a dedicated 4U AC power distribution unit with mains-diesel generator mechanical interlock, and two 48V 100Ah lithium iron phosphate (LiFePO4) battery packs with integrated BMS.
    What are the dynamic environment monitoring capabilities?
    It features the ZY-SM2500-1U host running on a Cortex-A7 kernel (Linux/Android), supporting TCP/IP, RS485 communication, 8-way switch acquisition, and 8-way relay dry contacts, integrated with smoke, water immersion, access control, and temperature/humidity sensors.
    What are the external dimensions and installation method?
    The cabinet dimensions are 2260×2050×1250mm (H×W×D). It is designed for floor installation with a reinforced 200mm high, 2.0mm thick base and features a bottom-in and bottom-out (φ50*12) cable entry method.

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